Insulating Glass Machine

Main components:
•The line has 7 sections:
01 Loading section;
02 Washing and drying section;
03 Discharge section;
04 Inspection and spacer frame installation section;
05 Transfer section;
06 Pressing （& argon gas filling） section;
07 Unloading section.

PERFORMANCE：
•Germany Siemens PLC control system, touch screen interface
•Automatic identification of coated glass and Low-E glass
•3 pairs of soft brushes can wash online and offline Low-E glass
•The washing machine adopts SS material and waterproof material
•Air heating system
•Air Fan automatically start and stop device
•Noise reduction system
•Online display of washing speed
•Intelligent intermittent work, saving energy
•Adjustable screws inside pressing panel, keep the pressing panel straight
•Automatic gas filling online（Option）
•Connection mode of aviation plug, easy for installation

• 01  Loading section

Low-e glass film detection

Adopt low-E glass point-contact type detection, when the low-e glass film surface is put reversed, it will automatically alarm, in order to not scratch the low-e film, with high recognition rate. 

Effectively solve the problem of high-transparent low-e glass film recognition.

Glass conveyor 

The convey bearing blocks are fixed on an 8mm milled flat steel plate. The height of the bearing blocks can be adjusted to convey small pieces of glass smoothly. Increasing the load-bearing capacity of the glass.

• 02  Washing and drying machine

Washing section

1. 304 stainless steel washing box, 3 pairs of soft washing brushes (for low-e glass)

2. Automatic glass thickness measurement, when glass size over than 8mm

3. Three independent washing sections,washing three times by separate water

4. Water tank automatic temperature control, water replenishing system

5. With washing speed display,accurately display washing speed (8-10m)

6. Using thrust bearings inside washing machine

7. Silencing cotton, reduce noise

Drying section

8. The opening and closing distance of the air knife can be automatically adjusted according to different glass thickness.

9. Adjusted structure adopts mechanical structure, high stability.

10. It can continuously wash different thickness glasses automatically, it is good for making laminated insulating glass.

• 03 Discharge section

Rollers conveyor

Air -floating conveyor (optional function)

• 04 Inspection and spacer frame installation section

11. Adopting advanced screw adjustment structure design, the aluminum frame has high positioning accuracy.

12. The aluminum alloy guide rail is light and flat,automatically adjusted up and down according to the height of the glass.

13. Adopts hollow design, and the maintenance door is designed to clean the stubborn stains on the back of the glass (Automatic lifting check backplane is option).

       • 05  Discharge section (Thickness measuring device for gas filling)

• 06  Pressing and argon gas filling section

Pressing machine

14. Using servo motor synchronous belt to ensure ultra-high pressing precision, fast pressing speed. Can make large and thick glass.

15. Lead screw pressing (servo motor synchronous belt)

16. Pressing board with adjustable structure to guarantee long-lasting service life

17. Automatically pressing glass according to different thick glass and the width of the aluminum spacer.

Gas filling online (Option)

18. Gas filling way: Gas filling holes are automatically positioned according to different glass sizes, ensuring the argon gas hole is always between the middle of first glass and spacer frame.For wide spacer of the residential window and doors,and triple glass, our advantages are obvious.

There is partition control of the argon gas filling beam, when do the different sizes of glass, it will automatically detect the length of the glass, and turn on the corresponding length of the argon gas hole,saving gas source.

19. Display Function : touch screen will display whole argon gas filling processing , you will know very clearly how much already argon gas filled inside

 .

20. The filling concentration can be set according to customer’s requirements, there are three modes： time mode, automatic calculation of volume mode, automatic detection of argon content mode type.

21. Filling will stop automatically when it is up to your requirements. Gas concentrations are more than 90%.

22. Argon gas filling time: 3-5 seconds (1*1m) insulating glass thickness: 12-60mm;12-80mm&12-100mm(Custom Optional)

23. Direct display of the inflation process /up than 90% /Air-fill the full automatic stop.

It is beneficial to add new functions (TPS, 4 SG, super spacer bar, etc.)

 24. German Siemens control system, stable performance, strong scalability.

• 07  Unloading section (tilting table is optional)

Technical data

Electrical parameters