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200kN Railbound Forging Manipulator

Description

200kN railbound manipulator is designed for holding ingots which are closely clamped by their tongs with a variety of actions to keep pace with the press motions in speed and precision as the forging process in the forging area of the presses.

LS Heavy Industry Engineering Co., Ltd. rail-bound forging manipulators are the important equipments determining productive power of open-die forging presses by their high-dynamics in handling hot heavy forgings. The forgings are precisely and repeatedly guided and positioned in all forging cycles under oil-hydraulically drive and electronically control.

Integral cushion type frame is designed for absorbing eccentric energy generated in the forging process. It can better protect the manipulator itself ensuring long lifetime.

200kN Railbound Manipulator for Open Die Forging


200kN railbound manipulator is designed for holding ingots which are closely clamped by their tongs with a variety of actions to keep pace with the press motions in speed and precision as the forging process in the forging area of the presses.


LS Heavy Industry Engineering Co., Ltd. rail-bound forging manipulators are the important equipments determining productive power of open-die forging presses by their high-dynamics in handling hot heavy forgings. The forgings are precisely and repeatedly guided and positioned in all forging cycles under oil-hydraulically drive and electronically control.


Integral cushion type frame is designed for absorbing eccentric energy generated in the forging process. It can better protect the manipulator itself ensuring long lifetime.


For special alloy materials, they require a quick forging process should be completed in a narrow temperature range, the operation of two-manipulator handle integrated with the press is recommended. The solution is used in our customer plant for producing axles for high-speed railway trains.


Press and manipulator motions are integrated and controlled by one operator from a central pulpit. Integrated with the press, the positioning of forgings by means of horizontally moving forwards and backwards, rotating onto the forging area is in synchronization with the press strokes.


Carrying capacity: 30kN/60kN·m – 1000kN/2500kN·m




Hydraulic suspension system well protected manipulator itself through rebounding, and enhance the forging efficiency

20T Railbound Manipulator

Data

Max. carrying capacity

kN

200

Max. clamping moment

kN·m

400

Max. ingot diameter be clamped

mm

Φ1300-Φ330

Min. ingot diameter be clamped

mm

Φ660-Φ180

Max. parallel horizontal position of tongs center above floor

mm

1775

Min. parallel horizontal position of tongs center above floor

mm

1055

Vertical tilt up and down of tongs (down to floor)

°

±7

Speed of horizontal lifting and lowering the tongs

mm/s

80

Parallel side shift of tongs

mm

±200

Length between tongs and front wall plate of carriage

mm

2200

Max. turning circle of tongs open

mm

2086

Max. turning circle of tongs closed

mm

2094

Rotating speed of tongs, infinitely adjustable

r/min

0-18

Accuracy of tongs rotation angles

°

±1

Travel speed forward and backward of carriage, infinitely adjustable

mm/s

0-500

Travel step accuracy

mm

±10

Rail gauge

mm

3100

Wheel gauge

mm

4800

Travel distance

mm

16000

Total power consumption

kW

186

Length of manipulator

mm

10070

Width of manipulator

mm

4740

Height of manipulator

mm

3110


Forging manipulator, railbound forging manipulator, railbound manipulator, hydraulic forging manipulator,

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LS Heavy Industry Engineering Co., Ltd.

China Manufacturer of Open Die Forging Press, Railbound Manipulator, Radial Forging Machine, Ring Rolling Mill, Horizontal Extrusion Press, Direct Motor Drive Screw Press

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Contact

Web: www.ls-press.com
Tel: +86-512-5832 8328
Address:
LS Group High Tech Equipment Industrial Park, Lanzhou New Area, Lanzhou City, Gansu, China, Jiangsu, China,

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