45MN Two-Column Open Die Forging Press
LS Heavy Industry Engineering Co., Ltd. 45MN push-down hydraulic forging presses with two rectangular columns are directly oil-hydraulically driven. They offer a high forging speed and better visibility of the forging area for operator, as same as pull-down forging presses.
They have a pre-stressed frame with two built-in tie rods for each column ensuring high rigidity and antifatigue. Individual casting upper crossbeam and bottom crossbeam is for easy transportation and installation, so they are for medium or large forging forces. Two-rectangular-column is better for withstanding eccentric load. It also ensures equal and uniform distribution of loading between two columns.
High tensile pre-stressed tie rods ensure a high working load, together with casting frame to keep a very low working stress. Special columns guide is designed to absorb shock from eccentric loading.
45MN Hydraulic Press for Open Die Forging
LS Heavy Industry Engineering Co., Ltd. 45MN push-down hydraulic forging presses with two rectangular columns are directly oil-hydraulically driven. They offer a high forging speed and better visibility of the forging area for operator, as same as pull-down forging presses.
They have a pre-stressed frame with two built-in tie rods for each column ensuring high rigidity and antifatigue. Individual casting upper crossbeam and bottom crossbeam is for easy transportation and installation, so they are for medium or large forging forces. Two-rectangular-column is better for withstanding eccentric load. It also ensures equal and uniform distribution of loading between two columns.
High tensile pre-stressed tie rods ensure a high working load, together with casting frame to keep a very low working stress. Special columns guide is designed to absorb shock from eccentric loading.
All hydraulic cylinders and guiding components are above the floor, and can be easily maintained.
Nominal force: 20MN/25MN/31.5MN/45MN/63MN/80MN
Stress analysis
Finite element analysis
3D design
|
45MN Forging Press |
Data |
||
|
Nominal force |
﹝MN﹞ |
45/30/16 |
|
|
Net. Daylight |
﹝mm﹞ |
4600 |
|
|
Max. stroke |
﹝mm﹞ |
2300 |
|
|
Clearance distance between columns |
﹝mm﹞ |
3200 x 1780 |
|
|
Moveable table size, L.R. x F.B |
﹝mm﹞ |
6000 x 2200 |
|
|
Moveable table stroke |
﹝mm﹞ |
5000 |
|
|
Moveable table speed |
﹝mm/s﹞ |
0-200 |
|
|
Stroke of bottom die shifting device |
﹝mm﹞ |
5000 |
|
|
Table width of bottom die shifting device |
﹝mm﹞ |
1300 |
|
|
Speed of bottom die shifting device |
﹝mm/s﹞ |
0-200 |
|
|
Allowable eccentricity |
﹝mm﹞ |
≤φ500 |
|
|
Upper die height |
﹝mm﹞ |
1100 |
|
|
Bottom die height |
﹝mm﹞ |
1200 |
|
|
Rated working pressure |
﹝MPa﹞ |
31.5 |
|
|
Max. approach speed |
﹝mm/s﹞ |
230 |
|
|
Max. return speed |
﹝mm/s﹞ |
230 |
|
|
Return force |
﹝kN﹞ |
5500 |
|
|
Forging accuracy |
﹝mm﹞ |
±1 |
|
|
Forging speed |
45MN 30MN 15MN |
﹝mm/s﹞ ﹝mm/s﹞ ﹝mm/s﹞ |
95 100 115 |
|
Press height |
Above the floor ±0 |
﹝mm﹞ |
11520 |
|
Below the floor ±0 |
﹝mm﹞ |
6500 |
|
|
15MN |
Penetration |
﹝mm﹞ |
3-5 |
|
Stroke |
﹝mm﹞ |
20-25 |
|
|
Frequency |
﹝strokes/min﹞ |
70-75 |
|
|
30MN |
Penetration |
﹝mm﹞ |
25 |
|
Stroke |
﹝mm﹞ |
50-60 |
|
|
Frequency |
﹝strokes/min﹞ |
40-41 |
|
|
30MN |
Penetration |
﹝mm﹞ |
100 |
|
Stroke |
﹝mm﹞ |
120-150 |
|
|
Frequency |
﹝strokes/min﹞ |
19-20 |
|
|
45MN |
Penetration |
﹝mm﹞ |
50 |
|
Stroke |
﹝mm﹞ |
80-100 |
|
|
Frequency |
﹝strokes/min﹞ |
24-25 |
|
|
45MN
|
Penetration |
﹝mm﹞ |
150 |
|
Stroke |
﹝mm﹞ |
200-250 |
|
|
Frequency |
﹝strokes/min﹞ |
10-11 |
|
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